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09/03/16 "Zorya"-"Mashproekt" intensifies the gearbox production

The enterprise put the equipment of PAMA, the Italian company, into pilot production. SPEEDRAM 3000 boring machine is designed for heavy base members machining. The equipment is characterized by high accuracy: the measurement range is 1micron.

To achieve the required machine working conditions when installing the most stringent requirements for the foundation quality were satisfied. In particular, the deflection of the foundation is less than 0.04 mm, the inclination is not more than 5 micron per 1 meter. In construction of the foundation 252 composite piles each of which is 11 meters in length were driven, the concrete cubic capacity is 800 cu m, the depth is 4.5 meters.

The machine table dimensions of 3x4 meters and processing accuracy allow the machining of gear casing by boring axes with one locating without turning. Due to cutting time for setting up and relocation of part its manufacturing cycle is significantly reduced. In general, the production cycle of a large-scale gear may reach 1.5 years. Reducing the span time for its production provides an additional competitive advantage for the enterprise.

The gear production of "Zorya"-"Mashproekt" is one of the leading in Europe. It provides design, manufacturing, testing and repair (recovery) of almost any gears. The enterprise carried out a complete production cycle of all elements included in the gearbox: base and stator elements and rotating parts.

Modernization of gear production capacity will be continued in 2016. The machinery of the division will be renovated with installation of the new profile-grinding machine for machining cylindrical gears produced by Gleason-PFAUTER Company (Germany), as well as with the complex for finish machining and control of spiral bevel gears (USA).

In general, for renovation of production facilities "Zorya"-"Mashproekt" plans to spend 163 million hryvnias in 2016. The enterprise strives to keep a level that sutisfies the modern requirements for high technology production. When selecting suppliers the enterprise gives preference to standard samples of equipment used in the world gas turbine production.


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